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Industrial Electrostatic Powder Coating

Industrial electrostatic powder coating for parts up to 8 metres at DESB OSB Arnavutköy, Istanbul. Full RAL palette, matte / gloss / semi-matte / textured finishes, 2-5 business day average turnaround. We coat customer parts on contract and our own VESA TV bracket products on the same line.

At a glance

Electrostatic powder coating applies negatively charged paint particles to a grounded metal surface, then cures the part at approximately 180-200 °C. The process is solvent-free and environmentally friendly. Compared to liquid paint, it offers 2-3× better scratch, impact and corrosion resistance. Focussan handles parts up to 8 metres in length, supports the full RAL palette and four finish types, with an average 2-5 business day turnaround.

Process Steps

  1. 01

    Surface Preparation

    Removal of grease, rust, and dirt through chemical pre-treatment baths or mechanical cleaning. Critical for paint adhesion.

  2. 02

    Masking

    Threaded holes, mounting surfaces and other no-paint zones protected with specialised tape or caps.

  3. 03

    Electrostatic Spray

    Negatively charged powder particles attracted to the grounded part. Uniform coverage on corners and recesses.

  4. 04

    Curing

    Polymerisation at 180-200 °C in the oven. Single-coat film thickness of 60-120 microns.

  5. 05

    Cooling and QC

    Visual inspection, film thickness measurement, adhesion testing. Ready for dispatch.

CAPACITY

Parts up to 8 Metres

Most subcontract powder coating shops cap out at 3-4 metres. Focussan's extended oven system handles industrial parts up to 8 metres, ideal for automotive profiles, structural steel, architectural extrusions, racking systems and large agricultural equipment components.

  • 8 mMaximum part length
  • 60-120 µSingle-coat film thickness
  • 180-200 °CCure temperature
  • 10+ yrUV-stable outdoor durability

Compatible Substrates

Powder coating only works on conductive surfaces:

  • Steel (hot-rolled / cold-rolled)
  • Aluminium (extrusions, castings)
  • Stainless steel
  • Galvanised sheet
  • Cast iron

Non-conductive materials such as plastic, wood and MDF are not suitable.

Colour and Finish

Full RAL Classic palette (213 standard colours), RAL Design with 1,625 colours, NCS and custom matching on request.

  • Matte finish
  • Gloss finish
  • Semi-matte finish
  • Textured finish
  • Metallic / pearl (RAL Effect)

Industries We Serve

Automotive sub-suppliersChassis parts, wheels, suspension
Steel & aluminium profilesDoor / window framing, architectural
Racking systemsIndustrial storage, retail shelving
Electrical enclosuresField cabinets, distribution panels
Architectural metalworkRailings, stairs, façade elements
Agricultural machineryTractor parts, equipment

Transparent Pricing

We don't quote off a fixed price list. To give you a precise estimate we evaluate:

  • 1.
    Quantity: Larger volumes reduce per-m² cost.
  • 2.
    Surface area (m²): Total area to be coated.
  • 3.
    Coating type: Epoxy, polyester, hybrid, polyurethane have different unit costs.
  • 4.
    Number of colour changes: Single-colour runs are most economical.
  • 5.
    Surface preparation difficulty: New metal is fast; rusted / dirty parts add bath time.
  • 6.
    Size: 8 m parts require dedicated oven scheduling.

For a precise quote send us a part drawing or sample photo.

Complementary Services

Adjacent services we offer alongside powder coating:

  • Sheet & steel supply · cold-rolled, hot-rolled, galvanised, pre-painted
  • Chemical pre-treatment · surface prep baths before powder coating
  • Masking service · protection of sensitive areas
  • Durability testing · salt spray, abrasion, adhesion on request
  • On-site support · technical installation assistance

Frequently Asked Questions

Which metals can be coated?

Steel, aluminium, stainless, galvanised and cast iron — all conductive metals. Plastics, wood, MDF are not suitable.

What is your maximum part length?

Up to 8 metres. Most subcontract shops cap at 3-4 m, so we can serve large industrial profiles and racking systems.

What's your turnaround time?

Standard work averages 2-5 business days. Time varies with quantity, colour changes and surface prep complexity; we confirm exact timing with the quote.

Suitable for outdoor use?

Yes — polyester or polyurethane powder gives 10+ years of UV-stable outdoor durability for architectural profiles, agricultural machinery and rooftop elements.

Is it environmentally friendly?

Yes. Powder coating is solvent-free with zero VOC emissions. Unused powder is 95%+ recoverable, producing significantly less waste than liquid paint.

Get a precise quote for your parts

Send drawings, photos or technical specs — we typically respond within one business day.

Get a Quote WhatsApp: +90 538 684 7373